An STEM Consultant, International Business And Scholarships Consulting: 4.2.A Decision To Buy Or Make New Engines Based On Differential Analysis

Saturday, October 2, 2021

4.2.A Decision To Buy Or Make New Engines Based On Differential Analysis

 

In a way to navigate the strong decision, we used the method of the so called differential analysis. There exists some terms in the differential analysis calculation for decision to buy or make new engines  including sales revenue, variable cost, contribution margin, direct fixed cost, allocated fixed cost, and profits (Saylor, n.d). The choice of the best alternative will be based on keeping to make own engines or buying from other companies with such costs and revenues giving the highest profit. In reality, suppose we have an information of a vacuum manufacturer preparing for the following cost data to manufacture one of components of the vacuum engines:

1.     Sales revenue

-        Annual production units (revenues in unit of sales) : 50000

-        Sell price per unit : $150

-        Total annual sale revenues : Annual production unit * sell price per unit =$150 / unit * 50000 units = $7,500,000

 

2.     Variable cost (CFO, n.d.)

-        Monthly direct materials                    : $75,000

-        Annual direct materials                   : $75,000 * 12 = $900,000  

-        Monthly direct labor                           : $100,000

-        Annual direct labor                          : $100,000 *12 = $1,200,000

-        Annual variable factory overhead : $7.5 / unit * 50000 units = $375,000

-        Total annual variable cost               : $2,475,000

 

3.     Contribution margin                                 : Sales revenue – variable cost

: $7,500,000 - $2,475,000  

: $5,025,000 for 50000 units  

  $5,025,000/50000 units = $100.50 /unit

   (Making)

: $7,500,000 for 50000 units

  $7,500,000/50000 units= $150 /unit (Buying)

 

4.     Direct fixed cost

-        Annual direct labor cost/ annual production unit = $1,200,000 /50000 units = $24 / unit)

-        Fixed factory overhead                       : 150 % * Direct labor cost /unit = 1.5 * $24 / unit =  $36 / unit

-        Annual fixed factory overhead (Cost of making) = $36 / unit * 50000 units = $1,800,000.0

-        Annual third party offering cost (Cost of buying) = $60 / unit * 50000 units = $3,000,000.0

5.     Allocated fixed cost

-        75 % of the fixed factory overhead representing depreciation, rent, salaries of executives and taxes does not change with respect to any made decision

-        Total annually allocated fixed cost : 75 % *  $1,800,000.0 : $1,350,000.00

Further decision can be continued by using the following analytical table,


Based on table 1, we can determined relevant and and not relevant financial information for our differential analysis based on the same or different values they have in the available two alternatives (Chauvin, 2014). The same values considered irrelevant or not differentiable for our differential analysis are sales revenue having the same value of $7,500,000, and allocated fixed costs having the same value of $1,350,000.00, while the different values considered relevant or differentiable for our differential analysis are total variable costs, contribution margin, direct fixed cost, and profits. The incremental values of the different ones can be clearly seen in table 1.           

Based on the results in table 2 showing the summary of the results for making new engines, we can conclude that the vacuum manufacturer should buy new engines rather than making the new ones due to fact that besides the variable cost of making is higher and although direct fixed cost of making is less than those of buying, the profit of buying the new engines is greater than that of making new ones and we lose ($1,275,000) if we choose to make new ones.

 

References

Saylor. (n.d.). Customer Decisions. Customer decisions. Retrieved September 28, 2021, from https://saylordotorg.github.io/text_managerial-accounting/s11-04-customer-decisions.html.

CFO. (n.d.). Variable cost definition: Variable costs and decision-making. The Strategic CFO iCal. Retrieved September 29, 2021, from https://strategiccfo.com/variable-cost/.

Chauvin, C. L. (2014). Chapter 10: Differential Analysis (or Relevant Costs). Lumen Managerial Accounting. Retrieved September 30, 2021, from https://courses.lumenlearning.com/sac-managacct/chapter/criteria-used-in-managerial-decision-making/.

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